Steam Trap Monitoringai
Does your steam trap monitoring tell you this?
Steam Trap Monitoringai
Intelligence
Frontier AI, taught to understand steam. It traces failure patterns across your fleet, calculates true financial exposure, and delivers intelligence briefs in plain language — what happened, what it costs, and exactly what to do next.
Analytics
Classified states. True steam costs. Financial exposure down to the individual device. Every signal accounted for.
Sensor Data
Four sensor modalities working in concert. Continuous collection from every device. The deepest trap telemetry in the industry.
Intelligence
Frontier AI, taught to understand steam. It traces failure patterns across your fleet, calculates true financial exposure, and delivers intelligence briefs in plain language — what happened, what it costs, and exactly what to do next.
Analytics
Classified states. True steam costs. Financial exposure down to the individual device. Every signal accounted for.
Sensor Data
Four sensor modalities working in concert. Continuous collection from every device. The deepest trap telemetry in the industry.
The Platform
These are real examples of the daily intelligence briefs that greet users on their landing page.
Cascade-24 remains the fleet’s highest-cost device at $37.56/day ($13,709 annualized), failed_open for 15 days with an active critical alarm. At 136 lb/hr, this is the most aggressive steam loss in the fleet.
This is the second failure for this device. Cascade-24 failed open roughly 10 months ago and was repaired shortly after — it ran clean for 8 months before degrading again about 3 weeks ago. The telemetry tells a clear story: leak rate climbed from under 2% to over 60% across a 5-day transition window, with the characteristic cycle spike and temperature rise confirming a full mechanical failure rather than a transient.
At $1,200 estimated repair cost with a 32-day payback and 11.4x ROI, this is the single highest-value repair opportunity in the fleet. The seasonal transition continues to accelerate fleet exposure ($122.26/day, up from $116.58 last cycle), and this device alone accounts for roughly 31% of total daily fleet loss.
Financial Summary
| Weekly Loss | $263 |
| Annual Loss (Projected) | $13,709 |
| Total Loss (90 Days) | $557 |
| Repair Cost (Est.) | $1,200 |
| Payback Period | 32 days |
| ROI | 11.4x |
Trap Details
| Location | Building A — Header #P16 |
| Type | Float & Thermostatic |
| Mfr / Model | Spirax Sarco FT-125 |
| Pipe / Pressure | 1 1/4 inch / 125 PSI |
| Equipment | Heat Exchanger |
| Client Tag | ST-A-024 |
See what's hiding in your steam system
Get the intelligence your team and your CFO have been asking for.
Questions? Click the chat icon.
Steam Trap Monitoringai
Intelligence
Frontier AI, taught to understand steam. It traces failure patterns across your fleet, calculates true financial exposure, and delivers intelligence briefs in plain language — what happened, what it costs, and exactly what to do next.
Analytics
Classified states. True steam costs. Financial exposure down to the individual device. Every signal accounted for.
Sensor Data
Four sensor modalities working in concert. Continuous collection from every device. The deepest trap telemetry in the industry.
Intelligence
Frontier AI, taught to understand steam. It traces failure patterns across your fleet, calculates true financial exposure, and delivers intelligence briefs in plain language — what happened, what it costs, and exactly what to do next.
Analytics
Classified states. True steam costs. Financial exposure down to the individual device. Every signal accounted for.
Sensor Data
Four sensor modalities working in concert. Continuous collection from every device. The deepest trap telemetry in the industry.
The Platform
These are real examples of the daily intelligence briefs that greet users on their landing page.
Cascade-24 remains the fleet’s highest-cost device at $37.56/day ($13,709 annualized), failed_open for 15 days with an active critical alarm. At 136 lb/hr, this is the most aggressive steam loss in the fleet.
This is the second failure for this device. Cascade-24 failed open roughly 10 months ago and was repaired shortly after — it ran clean for 8 months before degrading again about 3 weeks ago. The telemetry tells a clear story: leak rate climbed from under 2% to over 60% across a 5-day transition window, with the characteristic cycle spike and temperature rise confirming a full mechanical failure rather than a transient.
At $1,200 estimated repair cost with a 32-day payback and 11.4x ROI, this is the single highest-value repair opportunity in the fleet. The seasonal transition continues to accelerate fleet exposure ($122.26/day, up from $116.58 last cycle), and this device alone accounts for roughly 31% of total daily fleet loss.
Financial Summary
| Weekly Loss | $263 |
| Annual Loss (Projected) | $13,709 |
| Total Loss (90 Days) | $557 |
| Repair Cost (Est.) | $1,200 |
| Payback Period | 32 days |
| ROI | 11.4x |
Trap Details
| Location | Building A — Header #P16 |
| Type | Float & Thermostatic |
| Mfr / Model | Spirax Sarco FT-125 |
| Pipe / Pressure | 1 1/4 inch / 125 PSI |
| Equipment | Heat Exchanger |
| Client Tag | ST-A-024 |
Trusted by Industry Leaders
From pharmaceuticals to food processing, leading facilities rely on SteamIQ
"When SteamIQ says a trap is leaking, it is. I don't second-guess the alerts anymore—we just get the parts ordered and fix it."
"We used to have 15% failure rates with annual surveys. Now we catch failures in real time. We're down to under 4%."
See what's hiding in your steam system
Get the intelligence your team and your CFO have been asking for.
Questions? Click the chat icon.
Trusted by Industry Leaders
From pharmaceuticals to food processing, leading facilities rely on SteamIQ